Step 1 & 2
High-resolution Vision Camera & Vibration IMU
Image & vibration captured at 60 FPS;
edge-compressed via TensorRT.
edge-compressed via TensorRT.
Before AI v/s After AI
KPI COUNTERS - THE SCOREBOARD
Defect Escape Rate↓ 97%
Before AI:1 in 1,200
After AI:1 in 38,000
Scrap Cost/Yr- $3.8M
Before AI:$ 4.9M
After AI:$ 1.1M
Unplanned Downtime
RFQ Turn-around Time
Overall Equipment Effectiveness
Why Change?
Pain-Point Matrix
RFQ Bottlenecks
Manual spec reading & Excel costing delay bids for tier-1 parts.
View Our AI Fix
View Our AI Fix
RFQ Bottlenecks
NLP + BOM matching engine extracts specs, cross‑refs price lists, auto‑builds quote in SAP.
View On‑Screen Friction
View On‑Screen Friction
Late Supplier Parts
Battery modules or chips arrive off-schedule, stalling the line.
View Our AI Fix
View Our AI Fix
Late Supplier Parts
RL Sheduler re-optimises takt order & AGV routes minute-by-minute
View On‑Screen Friction
View On‑Screen Friction
Quality Escapes
Micro‑scratches or trim gaps slip past the human eye.
View Our AI Fix
View Our AI Fix
Quality Escapes
4k vision system flags defects at 60 FPS, triggers instant rework
View On-Screen Friction
View On-Screen Friction
Warranty Claim Tsunami
Lack of root‑cause traceability inflates claim payouts.
View Our AI Fix
View Our AI Fix
Warranty Claim Tsunami
VIN-level anomaly graph links fault codes, supplier batch, and process drift.
View On-Screen Friction
View On-Screen Friction
Tooling Wear Surprises
Stamping dies crack without warning, causing downtime.
View Our AI Fix
View Our AI Fix
Tooling Wear Surprises
Vibration & acoustic AI predicts RUL (remaining useful life) down to shifts.
View On-Screen Friction
View On-Screen Friction
Energy Price Pressure
Paint ovens & furnaces burn profits.
View Our AI Fix
View Our AI Fix
Energy Price Pressure
AI tunes thermal curves, cutting energy 8-12%.
View On-Screen Friction
View On-Screen Friction
Skilled-Labour Gap
Retiring experts leave tribal knowledge undocumented.
View Our AI Fix
View Our AI Fix
Skilled-Labour Gap
Voice-enabled LLM assistant guides tasks hands-free, in 15 languages.
View On-Screen Friction
View On-Screen Friction
Compliance Burden
Audit prep consumes weeks.
View Our AI Fix
View Our AI Fix
Compliance Burden
Automated logbooks & model governance dashboards export audit-ready PDFs.
View On-Screen Friction
View On-Screen Friction
Forecast Volatility
EV demand swings wreck production planning.
View Our AI Fix
View Our AI Fix
Forecast Volatility
Probabilistic demand engine re-forecasts in real time, informing inventory buffers.
View On-Screen Friction
View On-Screen Friction
See the data fly
Workflow Spotlight
Previous Step
AI Solutions
Predictive Maintenance
Key points
- Real-time machine monitoring.
- Prevent unplanned downtime.
- Increases asset lifecycle.
Computer Vision QC
Key points
- Automated defect detection.
- Reduces human inspection errors.
- Faster production QA cycles.
RL Scheduling
Key points
- Optimizes production schedules.
- Uses reinforcement learning.
- Maximizes efficiency & throughput.
RFQ Intelligence
Key points
- 78% faster quote cycle.
- +4pp win-rate.
- Compatible with SAP, Oracle, Epicor.
Voice Assistant
Key points
- Natural language interaction.
- Hands-free operation.
- Custom commands for factories.
Energy Optimiser
Key points
- Reduce energy consumption.
- AI-driven suggestions.
- Lower operational costs.
Under the hood
Technical Architecture
- NVIDIA Jetson Orin Nano
- RTSP < 15ms
- TLS 1.3
- PyTorch Lightning -> ONNX
- Triton interence
- Auto-ML cost-model for RFQs
- FastAPI RFQ extractor
- LangChain tool-router
- Fine-tuned Llama 3 for spec matching
- Confluent Kafka
- Snowflake lakehouse
- Delta clone
- Kubeflow, Argo CD
- ISO 27001 / SOC 2 vault
- React + D3 dashboards
- Grafana OT metrics
- Hololens AR overlay
Implementation Blueprint
Phase 1: Discover & Data Audit
- Process walk‑through
- Sensor/BOM map
- Sample data extraction
- ROI hypothesis.
Phase 2: Rapid Pilot
- One line + one commercial process instrumented
- Baseline KPIs captured
Phase 3: Shadow validation
- 24 x 7 dual-lane inference in parallel
- Operator feedback loop
Phase 4: Production Launch
- MES & SAP integration live
- Staff training
- Support SLA activated
Phase 5: Continuous Optimisation
- Monthly KPI review
- Model retrain
- Feature backlog burn-down
What's your typical monthly RFQ volume?
Book My ROI Strategy Session
Estimated Uplift:
+ $280K / Year
Time Saved:
~60 Days / Year
Estimated Uplift:
+ $720K / Year
Time Saved:
~ 180 Days / Year
Estimated Uplift:
+ $1.2M / Year
Time Saved:
~ 300 Days / Year
Estimated Uplift:
+ $1.7M / Year
Time Saved:
~ 420 Days / Year
Estimated Uplift:
+ $2.4M / Year
Time Saved:
~ 600 Days / Year
Trust & Compliance Badges
Why Choose Us
Proven Results,
Trusted by Experts
Futuristic Visuals
Our dashboards deliver fast, precise insights from defect heatmaps to production bottleneck overlays designed to give automotive leaders complete clarity across every assembly line.
Trusted by Industry Leaders
Backed by top-tier automotive OEMs and Tier-1 suppliers, our AI systems meet global quality, safety, and compliance benchmarks across APQP, PPAP, and IATF standards.
Loss Aversion
Without AI:
Defects escape to downstream stationsReworks riseProduction throughput drops
We help you stop the leakage before it becomes a costly recall.
Small Steps, Big Impact
A 60-minute diagnostic session gives you actionable insights into how AI improves cycle times, yield stability, and supply chain reliability.