Before AI v/s After AI
KPI COUNTERS – THE SCOREBOARD
Energy Consumption/Unit
↓ 16%
Before AI:
7.4 kWh
After AI:
6.2 kWh
Scrap Cost/Yr
- $4.3 M
Before AI:
$ 5.6 M
After AI:
$ 1.3M
Unplanned Downtime
RFQ+ECO Turn‑around
First‑Pass Yield
Why Change?
Pain-Point Matrix
RFQ Overload (High‑Mix / Low‑Volume)
Hundreds of spec‑heavy RFQs swamp sales engineers.
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View Our AI Fix
RFQ Overload (High‑Mix / Low‑Volume)
NLP + BOM matcher autogenerates quotes; prioritises high-margin bids.
View On‑Screen Friction
View On‑Screen Friction
Engineering Change Order (ECO) Chaos
ECO PDFs lost in email—production builds wrong rev.
View Our AI Fix →
View Our AI Fix →
Engineering Change Order (ECO) Chaos
LLM parses ECO, syncs version to MES & prints AR overlay on stations.
View On‑Screen Friction
View On‑Screen Friction
Yield Bleed
Micro‑solder defects or burrs slip past AOI/visual checks.
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View Our AI Fix
Yield Bleed
8 MP vision + diffusion-based segmentation flags sub-pixel flaws.
View On-Screen Friction
View On-Screen Friction
Downtime in Packaging & Palletising
Erratic palletiser stops choke outbound flow.
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View Our AI Fix
Downtime in Packaging & Palletising
Vibration & motor-current AI predicts faults; schedules micro-maintenance.
View On-Screen Friction
View On-Screen Friction
Energy‑Heavy Furnaces & Ovens
Batch ovens guzzle energy during idle gaps.
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View Our AI Fix
Tooling Wear Surprises
RL agent re-sequences loads, tunes PID curves; saves 12-18 % kWh.
View On-Screen Friction
View On-Screen Friction
Compliance Burden
Audit prep drains teams for weeks.
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View Our AI Fix
Compliance Burden
Automated traceability graph produces audit-ready PDF & digital signatures.
View On-Screen Friction
View On-Screen Friction
Supply‑Chain Volatility
Resin or semiconductor shortages disrupt task.
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View Our AI Fix
Supply‑Chain Volatility
Probabilistic demand engine simulates constraints, suggests alternates.
View On-Screen Friction
View On-Screen Friction
Visibility Across Multi‑Plant Ops
KPIs scattered in siloed spreadsheets.
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View Our AI Fix
Visibility Across Multi‑Plant Ops
Unified data mesh; Power-BI-style live dashboards per plant.
View On-Screen Friction
View On-Screen Friction
Skills Crunch
Retiring experts leave tribal know‑how unlogged
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View Our AI Fix
Skills Crunch
Voice-enabled LLM assistant guides tasksin 12 languages, records best practice.
View On-Screen Friction
View On-Screen Friction
See the data fly
Workflow Spotlight
Production Lane
Step 1
SMT AOI Camera / Laser‑scan
Images captured at 60 FPS; edge‑compressed via TensorRT.
Previous Step
Commercial Lane
Step 1
RFQ PDF / EDI ingest
RFQs & ECOs captured via email, portal, PLM feed.
AI Solutions
RFQ & ECO Intelligence
Key points
- Real-time S&OP alignment for procurement workflows.
- Up to 15 % inventory reduction through predictive RFQs.
- Integrates with SAP IBP / Kinaxis for bid and change automation.
Predictive Maintenance
Key points
- Detects anomalies across assets using real-time telemetry.
- Reduces unplanned downtime by up to 40 %.
- Integrates seamlessly with SCADA and ERP systems.
Computer Vision QC
Key points
- Automates visual inspection with defect-classification AI.
- Achieves > 96 % accuracy in surface-defect detection.
- Deployable on edge devices for real-time response.
RL Scheduling
Key points
- Reinforcement-learning agent tunes energy consumption dynamically.
- Yields up to 18 % efficiency gain in HVAC and process loads.
- Compatible with IoT sensors and grid controllers.
Voice Assistant
Key points
- Custom LLM-based assistant for operations and support.
- Context-aware queries across ERP, CRM and MES systems.
- Cuts manual search time by > 55 %.
Demand Planner
Key points
- AI-driven forecast engine with multivariate models.
- Reduces inventory holding cost by up to 20 %.
- Integrates with SAP IBP / Kinaxis for real-time alignment.
Under the hood
Technical Architecture
- NVIDIA Jetson Xavier / PLC gateway
- RTSP < 15ms
- TLS 1.3
- PyTorch Lightning -> ONNX, Tritron inference
- AutoML cost-model for RFQ
- Prophet + probabilistic transformer for demand
- FastAPI micro‑service cluster (RFQ & ECO extractor, Demand Planner API)
- Confluent kafka
- Snowflake Lakehouse
- Delta clone
- MQTT for IIOT
- Kubeflow
- Argo CD GitOps
- ISO 27001 vault
- React + D3 dashboards
- Grafana OT metrics
- Hololens AR overlay
Implementation Blueprint
Phase 1: Discover & Data Audit
- Process walk‑through
- Sensor-map
- Sample RFQ/ECO extraction
- ROI hypothesis.
Phase 2: Rapid Pilot
- One line + one commercial flow instrumented
- Baseline KPIs captured
Phase 3: Shadow validation
- 24 x 7 inference in parallel
- Operator & sales‑team feedback loop
Phase 4: Production Launch
- MES/ERP integration live
- Staff training
- SLA activated
Phase 5: Continuous Optimisation
- KPI review
- Model retrain
- Feature backlog burn-down
ROI Calculator
Revenue Uplift:
Scrap Savings:
Payback:
Trust & Compliance Badges
The Fast Lane
Give us 30minutes. We’ll map a milestone‑based AI path that pays for itself.
Why Choose Us
Future-Ready AI,
Backed by Proven Trust
Futuristic Visuals
We design interfaces that feel modern, smooth, and engineered for factory precision—visualizing process parameters, machine health, and quality KPIs in real time.
Trusted by Industry Leaders
Trusted by leading electronics, FMCG, chemical, and industrial manufacturers—validated through ISO, GMP, and industry-specific compliance frameworks.
Loss Aversion
Without AI:
Scrap rates increase
Line stoppages go unnoticed
Yield drifts escalate
We help stabilize your process before small variations become expensive failures.
Small Steps, Big Impact
Start with a short assessment call, no commitment needed, to uncover where predictive insights can enhance uptime and reduce waste.